DIY WALL-E Running Costume

Hello Team Tutu! At the Enchanted 10K this past February, I dressed up as Wall-E. It was a big hit, and I had so much fun running the whole race with Wall-E’s little boot and plant in hand. With the Pixar themed Disneyland Half Marathon Weekend coming up, I wanted to share a guide for making this costume. My costume making skills really aren’t that advanced, so trust me when I say you will be able to make this costume! It’s a beginner level DIY for sure.

There are basically four key components to this costume: the shirt, the visor, the tutu and the boot/plant prop.

Let’s start with the shirt. Here is what you will need:

  1. A yellow t-shirt
  2. Grey, black, red and yellow felt
  3. Hot glue
  4. Iron-on transfer paper
  5. Acrylic craft paint (I used Martha Stewart craft paint in different colors like “metallic rust,” “satin black” and “chestnut brown.)
  6. Sponges – I used a variety of natural sponges for different textures

STEP 1: Cut out the felt in different shapes to look like the front of Wall-E, then hot glue it to the front of the shirt. Here’s what mine looked like:

STEP 2: Print out and iron on the Wall-E logo at the bottom of the shirt. Optional: Print out and iron on Eva’s green plant symbol to the back of the shirt. You can use these PDFs or you can Google for the one you like best:

STEP 3: Get out the paint and sponges! Dab on some paint until Wall-E looks nice and rusty, then let dry.

Next is the visor. Here is what you will need:

  1. A visor. I recommend this one. It’s a little taller so you have space to glue on Wall-E’s eyes.
  2. Brown craft foam
  3. Mod Podge
  4. Printer

Step 1: Print out Wall-E’s eyes as big as you want them to be. I just googled a picture of him and cropped out his eyes then print it out.

Step 2: Cut out the eyes then trace the shape onto craft foam.

Step 3: Glue the paper eyes onto the craft foam and coat the top with Mod Podge. Let dry.

Step 4: Hot glue the eyes to the visor.

Now it’s time to make the tutu! Here is what you need;

  1. Elastic band
  2. Brown tulle
  3. Sewing machine OR heat n’ bond

You can reference our post on how to make a tutu for this part. I only tied tulle to the sides of the tutu so it looked like wheels.

Finally – Wall-E’s boot and plant!

Here is what you need:

  1. A boot. I went to Payless and bought a pair of children’s boots on sale for $10. It was worth it because this was my favorite part of the costume!
  2. Artificial green leaves: I cut some off of artificial roses I had in my house
  3. Styrofoam ball that fits inside the boot. This will secure the plant.
  4. Leftover paint and sponges from when you made the shirt.

Step 1: Use the sponge to dab different colors of paint on the boot to make it look old and dirty. Let dry.

Step 2: Put the styrofoam ball into the boot and then stick the stem through to secure the plant.

That’s it! You are ready to go! Wall-E is one of my favorite Pixar characters, so I’m hoping he will get lots of representation at the Disneyland Half Marathon. Good luck and make sure that plant gets to the finish line. The fate of the world is in your hands.






  1. […] Side Half Marathon. She wore the brown tutu again the next month at Princess Enchanted 10k when she dressed as Wall-E and then re-fluffed it to wear when we dressed as Aristocats for the second runDisney Virtual […]

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